Operation Manual for
Modified Veeco
Leak Detector
6/16/92 Jim Deacutis
Thayer School of Engineering
1.0 Cold Start-up
1.1 Initial State
Front Lower-Panel Power Switches:
"Roughing Pump" Large Toggle Switch: off
"Fore Pump" Circuit Breaker: off
"Diffusion Pump" Circuit Breaker: off
"Electronics" Circuit Breaker: off
Front Lower-Panel Valve Switches:
"Rough" Small Toggle Switch: off (down)
"Fore" Small Toggle Switch: off (down)
"Test" Small Toggle Switch: off (down)
Front Upper-Panel Switches:
"Filament Off" Large Toggle Switch: Ready (up)
"Test Start/Vent" Large Toggle Switch: Not Used
Manually Controlled Valves:
Front Lower Valve ("Accumulator Valve"): Open (ccw) Front Upper Valve ("Throttle Valve"): Closed (cw)
Vent Toggle Valve (Right Hand Side of Chassis): Closed
1.2 Start-Up
Plug in Portable Leak Indicator (multi-prong socket at back)
Plug in Line Power Cord (~ 8 ft long cord stored in chassis under diffusion pump)
Turn on "Fore Pump" Circuit Breaker
Turn on "Roughing Pump" Large Toggle Switch (up)
Roughing Pump should start up
Turn on Small Toggle Switch "Fore" Valve (up)
Red LED should turn on
Wait until 'gurgling' sound stops
Close Front Lower Valve (High Vacuum "Accumulator Valve") (cw)
Turn on "Diffusion Pump" Circuit Breaker
Red indicator should turn on
Wait ~ 30 minutes until Diffusion Pump at operating temperature
Slowly Open Front Lower Valve ("Accumulator Valve") (ccw)
Crack open valve only enough to hear slight gurgling of roughing pump
When no further gurgling sound evident: open fully
Turn on "Electronics" Circuit Breaker
Yellow indicator should turn on
Pressure gauge should read just full scale (10
-3 Torr) or lessAdd Liquid Nitrogen into Cold Trap
Pressure gauge should read below 1 x 10
-4 TorrPress "Filament ON" Button
"Filament Off" must be in "Ready" position first
Green "Filament" indicator should turn on
Check Portable Leak Indicator:
Red "Filament On" indicator should turn on
Set to appropriate scale and properly re-zero meter
2.0 Leak Checking
Connect chamber (or part) to the Manifold Top Port via poly tubing
Turn off Small Toggle Switch "Fore" Valve (down)
Red LED should turn off
Turn on Small Toggle Switch "Rough" Valve (up)
Green LED should turn on
Turn on Small Toggle Switch "Test" Valve (up)
Yellow LED should turn on
System under test is being rough pumped
Wait at least 3 minutes and until 'gurgling' sound stops completely
Turn off Small Toggle Switch "Rough" Valve (down)
Green LED should turn off
Wait until pump has a high pitched flutter/tapping noise
Turn on Small Toggle Switch "Fore" Valve (up)
Red LED should turn on
Slowly Open Front Upper Valve ("Throttle Valve") (ccw)
Do not let pressure gauge increase beyond 3 x 10
-4 TorrFilament will extinguish if higher pressure reached
Do the Leak Check
3.0 Shut Down
Switch "Filament Off" (toggle down)
Green indicator should turn off
Turn off Small Toggle Switch "Test" Valve (down)
Yellow LED should turn off
Close Front Upper Valve ("Throttle Valve") (cw)
Turn off "Electronics" Circuit Breaker
Yellow indicator should turn off
Close Front Lower Valve ("Accumulator Valve") (cw)
Turn off "Diffusion Pump" Circuit Breaker
Red indicator should turn off
Wait ~ 45 minutes until Diffusion Pump cooled down
Turn off Small Toggle Switch "Fore" Valve (down)
Red LED should turn off
Open Vent Toggle Valve (Right Hand Side of Chassis)
Turn on Small Toggle Switch "Rough" Valve (up)
Green LED should turn on
Turn off "Roughing Pump" Large Toggle Switch (down)
Roughing Pump should stop
Turn off "Fore Pump" Circuit Breaker
Unplug in Power Cord